As a leading company in metal stamping services, Wedge Products has the versatility to utilize various processes to create high-quality components for countless applications. Our deep draw metal stamping services are ideal for fabricating automotive, aerospace and electrical appliance components. With precision technology and an expert staff, we can manufacture any component you may need.
Deep Draw Metal Stamping is a type of sheet metal forming that involves radially drawing flat sheet metal into a die to create the desired components. The name “deep draw” refers to the components involved, which exhibit greater depth than width. We create these depths by redrawing the component through a series of dies, further reducing width with increasing length. It is also common for components to be deep draw partially to create various diameters throughout the part. This process reduces costs in comparison to turned parts, which need more materials overall.
Deep drawing is similar to stamping, as both processes are used to shape and form sheets as needed. Wedge Products is among top deep draw metal stamping manufacturers who understand the number of drawing methods that can be used for metal forming.
The main difference between deep drawing versus stamping is the tools that are needed. In stamping, the tools used are designed to fracture a sheet into a shape. However, these tools are limited in that they cannot create deformation. Drawing tools are used for deformation which means that they are radiused, while stamping tools are known to have sharper edges.
In addition, tools used for deep draw stamping clamp the outer edge of the blank in place while the center is deformed. Drawing tools also have a greater punch-to-die clearance than those used in metal stamping.
When choosing deep draw metal stamping manufacturers, first determine the application type. Deep draw stamping is a type of sheet metal forming that allows manufacturers to draw flat sheet metal into a die and then create the desired components. Because deep draw stamping can create specialized parts, it requires manufacturers who have experience in this precise process.
Wedge Products differentiates itself among deep draw metal stamping manufacturers due to our certifications, industry knowledge, and specialized skills. We are a certified supplier of aerospace metal stamping, and have years of experience working with aerospace components using different materials and specifications. We also serve the military industry with our deep draw stamping and other metal manufacturing skills.
If you are looking for deep draw metal stamping manufacturers who can supply you with specialized components that are precise and expertly engineered, choose Wedge Products.
Deep drawing also involves other forming methods and techniques within the press. These methods include:
Companies around the world have been relying on Wedge Products to create high-quality products with on-time delivery and competitive pricing since 1933. We offer a full range of metal stamping services, so we can fulfill the requirements of almost any application. Our state-of-the-art, 110,000 square foot facility offers efficient, precision metal and plastic stamping with a variety of materials and thicknesses.
With our experience in the industry, we established ourselves as one of the leading deep draw metal stamping manufacturers. Customer satisfaction is also a central goal of Wedge Products, so our management team works tirelessly to fulfill the needs of all our customers. You can rely on Wedge to get you the components you need with exceptional quality and performance standards.
Wedge is also a certified supplier of Aerospace Metal Stamping for the aerospace industry. We have immense experience working with aerospace components with various materials and specifications. We have delivered countless products with custom finishes and individual packaging requirements to keep our products free of defects. Wedge employs an expert aerospace team, specialized equipment and a dedicated work area specifically for the creation of aerospace components. As a result, we can meet even the most challenging requirements for all aerospace customers.
Deep draw stamping is highly specialized in the realm of metal manufacturing, as it requires the proper press equipment and industry knowledge. Wedge Products has served clients since 1933 with deep drawing services and expertise that’s rooted in decades of refining and perfecting our processes.
If your industry or business needs to utilize deep draw metal stamping, Wedge Products is the leading choice. We understand the intricacies and attention to detail it takes for successful deep drawing services.
The deep draw metal stamping process is essentially the process used to form sheet metal using compression and tensile conditions. The sheet metal is forced into a cavity and then produces a shape cup or cylinder that can be round, irregular, or closed bottomed. As a metal sheet undergoes deep draw stamping, it is dragged over the die radius and forced down into the die, thus entering a plastic state. When the sheet is compressed it is done so under very controlled conditions that use specific punch speeds, punch and die radius, and lubrication. It takes deep drawing services experts to safely perform this process.
After the metal sheet passes through the die, it forms a vessel that’s square or rectangular. The name “deep draw” actually refers to the components involved that have a greater depth than width. The parts formed from deep draw stamping are known to be extremely versatile and are used in the automotive industry, electronics, lighting, and more. For example, some common items that were made using deep drawing services include:
There’s a reason deep draw metal stamping has become widely used across industries to create parts that last.
When done well, deep drawing services can increase speed and therefore efficiency. This is because the draw speeds are limited only by the contact velocity of the material, so essentially you can run multiple draws simultaneously. This optimizes cycle types and is especially helpful if you are creating large volumes of parts through deep draw stamping. Deep drawing also lowers costs, and not just because it speeds up processes. The tools that are used for deep drawing services are usually just a set of steel dies that are long-lasting, eliminating the need to constantly replace equipment.
Deep draw metal stamping is also beneficial because manufacturers can use a variety of metals when deep drawing. Common metals include stainless steel, aluminum, and copper, which are all used to create a variety of parts due to their varying properties. The team at Wedge Products has years of experience in working with different metals and can deliver precision parts on time and at a competitive price.